Product Description
Being a client and environment centric entity, we are engrossed in manufacturing, exporting and supplying
Zero Liquid Discharge Wastewater Treatment Plant. The offered plant is manufactured by utilizing the best quality components under the supervision of our expert team of professionals. The provided plant is used to perform waste water treatment in effective manner for proper utilization. This
Zero Liquid Discharge Plant can be bought from us at reasonable market price.
Features: - Noise-free functioning
- Corrosion resistant coating
- Safe to operate
- Environment friendly
Zero Liquid Discharge Plants Technical Specification
| Application | Zero Liquid Discharge wastewater |
| Installation Service | Yes |
| Automatic Grade | Semi-Automatic,Automatic,Manual |
| Water Source | Industrial Effluent,Commercial Waste Water,Municipal Sewage |
| Treatment Stages | Primary Treatment,Preliminary Treatment,Tertiary Treatment,Disinfection,Secondary Treatment |
| Installation Type | Containerized Plug & Play,Completes Civil work with Installation,Prefabricated |
| Type | Disc-tube Module Components |
| Features | Anti-fouling and low cost |
How Zero Liquid Discharge Plants OperateZLD plants follow a multi-step approach including filtration, chemical dosing, membrane separation, and advanced reject management through evaporation and crystallization. The process is controlled using a digital PLC with a touchscreen interface, ensuring user-friendly operation. Typical operating pressures range from 7 to 20 bar, and plant configurations are tailored to handle diverse feed water profiles, including high inlet TDS and variable capacities.
Versatile Applications and CustomizationThese ZLD plants are designed to serve a spectrum of industriessuch as chemical manufacturing, wastewater reuse in textiles, and industrial effluent treatment. Custom-built options ensure compatibility with project-specific dimensions, power requirements, and water treatment goals, supporting capacities from 5 m/day up to 1000 m/day or more.
Compliance and Service Support Across IndiaAll systems conform to CPCB and EPA guidelines for effluent discharge, supporting industries to meet stringent wastewater management regulations. Plants are constructed using corrosion-resistant stainless steel or high-grade alloys for extended operational life. Comprehensive service support is available throughout India, from commissioning to maintenance and troubleshooting.
FAQs of Zero Liquid Discharge Plants:
Q: How does a Zero Liquid Discharge plant ensure the elimination of liquid emissions from industrial processes?
A: Zero Liquid Discharge plants use a combination of advanced filtration, chemical dosing, membrane processes (RO/UF), and thermal-based evaporation or crystallization to remove all water from the effluent stream, leaving only solid residues for disposal. This process ensures there is no liquid discharge, achieving complete compliance with environmental regulations.
Q: What types of feed water can be treated using these ZLD plants?
A: The ZLD systems are capable of treating effluent and treated sewage, accommodating a broad inlet TDS range of up to 60,000 ppm. This versatility makes them suitable for diverse industrial wastewater sources, including highly contaminated or saline streams.
Q: When should a business consider installing an automated or semi-automated ZLD plant?
A: Industries with strict water reuse goals, regulatory compliance requirements (such as CPCB/EPA), or a need to manage high-TDS effluent streams should consider installing a ZLD plant. These plants are particularly beneficial for facilities aiming to eliminate liquid discharge and conserve water resources.
Q: Where can these ZLD plants be installed, and what installation formats are available?
A: ZLD plants are typically installed on-site at manufacturing or processing units. They are available in skid-mounted or containerized configurations, allowing flexibility for various space constraints and operational settings across different industries in India.
Q: What is the process involved in setting up a ZLD plant, from ordering to commissioning?
A: After finalizing requirements, the plant is custom-designed (dimension and capacity tailored to the project), manufactured from high-grade materials, and assembled with the necessary components (membranes, control panels, etc.). The complete system is then shipped, installed, and commissioned on-site. Lead times range from 45 to 90 days depending on project scale and complexity.
Q: How does automation benefit the operation of ZLD plants?
A: Automation through a digital PLC with touchscreen controls streamlines plant operation, enabling real-time monitoring, system diagnostics, and easy parameter adjustments. This reduces manual intervention, improves system reliability, and minimizes downtime, leading to more consistent performance and lower operational costs.
Q: What are the main benefits of choosing a custom-built ZLD plant for industrial effluent treatment?
A: Custom-built ZLD plants provide tailored solutions that match specific site requirements, water quality, and treatment volumes. They maximize recovery rates (up to 98%), ensure compliance, reduce environmental impact, and deliver long-term operational savings owing to durable construction and efficient system integration.